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Berner

Air Curtain Energy & CO2 Savings 

Estimate how much energy your building could save by reducing conditioned air loss at frequently opened doors with a Berner air curtain.

Calculate Your Savings

Reduce energy costs. Improve efficiency. Lower emissions.

Our calculator estimates how much energy is lost through open doors and how much of that loss an air curtain can prevent, factoring in details like your door size, environment, building conditions, air curtain performance, and more.

Simplified Calculator

Get a quick look at air curtain energy savings and CO₂ reduction based on your door, location, and usage. 

Advanced Calculator

Build a more precise air curtain cost-savings analysis that includes climate data, utility rates, building energy sources, and more.

Get Started

Choose the level of detail that fits your project, and fill out your details:

Looks like you've come from the Berner Air Curtain Selector, so we grabbed your model and selection data and pre-filled it here as much as possible. Model(s) copied over:
About project Tell us a bit about the opening and in what part of the country.
Nearest location to your project
Location
Door dimensions
Width in
Height in
Do you have a Berner Air Curtain model?
No? No problem, we’ll use some popular choices for this door size.
Estimated time the door is open
Hours per day hours
Days per week days
Operating Hours
About project This is really about the climate & utility costs, which we need to understand in order to calculate how much heating and/or cooling escapes through an open door.
Unit of measure
How do you want to enter the weather data? The BIN data was created using Typical Meteorological Year 2nd Edition (TMY3). It consists of weather data collected over a range of about thirty years, for a specific location. The range provides averages used in energy calculations.
Use national weather data (BIN)
Enter your own seasonal data
Enter your own monthly data
Winter
Summer
F
%
mph
weeks
F
%
mph
weeks
Temperatures (F)
Humidity (%)
Wind (mph)
Jan
Feb
Mar
Apr
May
June
July
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
June
July
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
June
July
Aug
Sep
Oct
Nov
Dec
Nearest location to your project
Elevation at project location ft
Calculate savings for
Building energy source
Heating
Electric, Commercial Rate
Electric, Industrial Rate
Natural Gas
Oil, $/Gallons
Oil, $/Barrel
Cooling
Electric, Commercial Rate
Electric, Industrial Rate
Natural Gas
Utility cost at project location When using the National Weather Data option the average utility costs provided are obtained from the U.S. Energy Information Administration. They can be overwritten with your own local utility rates. If entering you own weather data provide your own local utility rates.
Electric* ($/kWH) USD
Gas* ($/Mcf) USD
Oil* ($/Barrel) USD
Type of power
About your door One door? Multiple doors? Not a door, but a window or an opening? For the purposes of this calculator, we refer to all openings as doors. A project may have more than one door, and thus, more than one air curtain. Enter information on your first door, if there are more, click "add another door." You can compare several air curtain models per door.
Add Another Door
Air Curtain Energy Savings Calculator sales@berner.com (800) 245-4455
Results/Project Summary for Heating & Cooling
Total Energy Savings
per year (USD)
Total MMBtu Saved
per year
Total CO2 Saved
Tons per year**
Total Payback Time
Operating Costs
per year
Equipment Costs
project total
Installation Costs
project total
Heating Energy Saved
per year
Cooling Energy Saved
per year
Loss w/o Air Curtain
per year (MMbtu)
Data Used in Calculations:
Utility Rates Electric ($/kWH) Gas ($/Mcf) Oil ($/Barrel)
Setpoints
* Energy savings calculations include motor operating costs based on electrical utility rate. The Berner Effectiveness Rating is a numerical scale representation assigned by Berner to its products to illustrate their effectiveness relative to each other. Berner applies penalties to product performance based on mounting height, opening location and the products ability to resist wind.
** Total CO2 Saved as calculated by the EPA Greenhouse Gas Equivalencies Calculator.
Disclaimer

Berner International LLC Air Curtain Energy Savings Calculator (ESC) generates a payback period that is based on loads calculated from generalized customer input, TMY3 weather data, and ASHRAE calculations. Air curtain efficiency used to determine this payback period is based on generally accepted theory, laboratory and field tests. All results derived from ESC are for estimation only, actual payback period may vary. Berner International LLC is not responsible for variations in performance, input data, and payback, that may include and are not limited to site conditions, misapplication, energy costs, installation, etc.

Energy savings calculations include motor operating costs based on electrical utility rate.

The Berner Effectiveness Rating is a numerical scale representation assigned by Berner to its products to illustrate their effectiveness relative to each other.

Berner applies penalties to product performance based on mounting height, opening location and the products ability to resist wind.

The "generic air curtain" performance is based on the typical effectiveness of generally accepted performance achieved from a properly applied air curtain at conditions conducive to an air curtain solution.

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Project Details

Tips for Energy Efficiency

Savings FAQs

Energy savings vary based on door size, climate, and how often the door is used. In many commercial and warehouse environments, air curtains help reduce infiltration and energy loss by limiting the exchange of indoor and outdoor air, especially at frequently opened doors, resulting in measurable reductions in heating and cooling energy use.

Yes. By helping keep conditioned air inside, air curtains reduce the amount of outside air entering the building, which lowers the demand on heating and cooling systems. This can improve system efficiency and reduce overall energy consumption. 

Air curtain ROI depends on factors like climate, energy costs, and door usage. Facilities with high-traffic openings or extended door-open times often see a faster payback period, as reducing HVAC energy loss can quickly translate into operational savings. 

Yes. Warehouses and distribution centers are particularly susceptible to HVAC energy loss at open doors due to large openings and frequent use. Air curtains are an effective way to improve the energy efficiency of commercial buildings by reducing energy loss while maintaining access and workflow.